Custom Mailer Boxes
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Make a Strong Impression with Custom Shipping Mailer Boxes
Every customer interaction begins with the packaging, which is why custom shipping mailer boxes play a key role in shaping your brand image. Instead of ordinary packaging, professionally designed mailer boxes help elevate your products and create a memorable unboxing experience.
Our custom mailer boxes are made from lightweight yet durable E-flute corrugated material, offering excellent protection for ecommerce shipments. These recyclable boxes arrive flat-packed for easy storage and quick assembly, making them a practical and cost-effective packaging solution for growing businesses.
Explore Affordable Styles and Materials for Custom Mailer Boxes
We offer a wide selection of custom mailer box styles designed to meet different shipping and branding needs. From tuck top mailers and roll end front tuck boxes to fully customized mailer designs, each option is created to deliver secure packaging while maintaining a professional and appealing look.
Our mailer boxes are produced using sturdy corrugated materials such as E-flute for lightweight shipping and thicker board options for added protection. Eco-friendly kraft materials are also available for brands that value sustainability. Choosing the right style and material helps reduce shipping costs, protect your products, and create a strong brand presence at an affordable wholesale price.
Customization Options for Your Packaging
Explore how you can personalize your packaging with different materials, coatings, printing methods, color systems and premium add ons. Combine these options to create custom boxes that match your brand and stay strong in storage, shipping and on retail shelves.
SBS C1S
Bright white, single coated paperboard engineered for vivid color, crisp graphics and smooth outer finishes on folding cartons and retail boxes.
SBS C2S
Double sided coated art card that supports detailed printing on both panels, ideal when you want premium graphics inside and out.
Kraft Card
Natural brown card created from a blend of virgin and recycled fibers, finished for clean printing while keeping an eco friendly look.
Textured Card
Premium textured paperboard most often used to wrap rigid boxes, giving a tactile, luxury surface with long lasting durability.
Brown Flute
Unbleached corrugated board with natural brown liners, ideal for sturdy shipping cartons and rustic looking retail packaging.
White Flute
Corrugated board with bright white liners that give you strong protection plus a clean, printable outer surface.
E Flute
Fine flute profile around 1/16 inch thick, perfect for compact boxes where you need smooth surfaces for sharp graphics.
B Flute
Thicker flute profile around 1/8 inch, selected for mailers and transit packs that must resist crushing and rough handling.
Grey Chipboard
High density grey board made from recycled fibers, used as the core material for luxury rigid presentation and gift boxes.
Duplex Chipboard
Rigid board with a grey back and smooth white face, ideal when you want a printable outer wrap with strong internal support.
Kraft Chipboard
Brown rigid board created from a mix of virgin and recycled pulp, a good fit for eco focused rigid packaging lines.
Gloss Coating
High shine protective layer that makes colors richer and gives packaging a bright, polished finish.
Matte Coating
A smooth, non-reflective coating that reduces glare and adds a modern, premium feel to packaging.
Blind UV
A clear UV effect applied without ink to create raised patterns and subtle texture under direct light.
Soft Touch
A velvety, highly tactile finish that offers a luxury feel while improving durability and scratch resistance.
Digital Print
Plate free printing that sends artwork directly from file to press, ideal for short runs, quick tests and frequent design updates.
Offset Print
Classic high resolution process that uses plates and a rubber blanket, best suited for larger volumes with consistent colors.
Screen Print
Ink is pushed through a mesh stencil to build dense colors, great for bold graphics on specialty materials and textured stocks.
UV Print
Inks are cured instantly with ultraviolet light, producing crisp details and a durable finish on both coated and non coated boards.
CMYK Process
Standard four color system that blends cyan, magenta, yellow and black to create a wide range of tones for full color artwork.
Pantone Matching (PMS)
Pre mixed spot colors matched to Pantone guides so your brand shades stay consistent from run to run and across materials.
UV Inks
Special inks cured with UV light that deliver strong color, fast drying and extra resistance to scuffs and handling.
Embossing
Raises selected artwork above the surface of the board, giving logos and patterns a sculpted, three dimensional look.
Debossing
Presses artwork down into the material so text and icons sit in a clean, recessed well that feels refined to the touch.
Foil Stamping
Uses heat and metal dies to transfer metallic or pigmented foil, adding bright highlights to logos, borders and key details.
Spot UV
High gloss UV coating applied only on chosen areas, creating contrast against a matte or uncoated background.
Custom Die-Cuts
Precision cut windows, shapes and locking styles that let you showcase product details and build unique structural designs.
Clients Testimonials
Our Happy Customers Say It Best
Amazing service and premium quality
Perfect fit packaging for my products
Very cooperative team
Quality printing & smooth finish
Affordable and reliable
Highly consistent quality
Frequently Asked Questions
If you don’t find what you are looking for, feel free to contact us via email and we will be happy to assist.